3DPrinting.com reports that Ford has improved the reliability of their transit with a 3D printed coil.


**Revolutionizing Automotive Production: Ford’s Exploration into 3D Printing**

In recent years, Ford has made significant strides in the field of 3D printing. Their commitment to innovation is evident in the establishment of 3D printing laboratories at the Valencia Assembly plant in Spain and the Cologne Assembly plant in Germany. However, the true impact of Ford’s foray into 3D printing can be seen in the impressive cost savings they have achieved.

One of the most noteworthy applications of this cutting-edge technology is in the production of the Ford Transit’s transmission. The synchronizer sleeve, a crucial component of the transmission, undergoes a hardening process that exposes it to temperatures as high as 1,508 degrees Fahrenheit. Recognizing the need to optimize this procedure, Ford’s engineers rose to the challenge and designed a 3D printed copper induction tool.

What makes this tool truly exceptional is its ability to evenly disperse heat, ensuring a sturdier component while reducing waste. Moreover, this innovative tool leverages solar energy, contributing to a significant reduction in emissions. Since its implementation approximately a year ago, the 3D printed copper induction tool has consistently delivered impressive results.

Stefan Zimmermann, the manufacturing and plant engineering manager at Ford, acknowledges the unique challenge posed by the use of copper in the 3D printing process. Nevertheless, Ford’s determination to push the boundaries of what is possible has paid off tremendously. Zimmermann states, “We could see a clear benefit to our customers that will make a real difference to their businesses and to their day-to-day drives.”

The implications of Ford’s advancements extend beyond their own operations. It is likely that other manufacturers will take notice and follow suit, adopting similar approaches to enhance production efficiency while prioritizing sustainability. This signifies a gradual shift away from traditional additive manufacturing tooling in automotive production towards more functional tooling components.

It is undeniable that Ford’s exploration into 3D printing has the potential to revolutionize the automotive industry. By embracing this cutting-edge technology, they are paving the way towards a future characterized by enhanced production methods and a greater commitment to eco-friendliness.

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Source: [fordauthority.com](https://www.fordauthority.com/)

Original source


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