AON3D has launched Hylo and Basis, ushering in the future of 3D printing software and hardware, according to an interview.


Montreal-based AON3D recently introduced its groundbreaking Hylo 3D printer, which they claim is the first “smart” high-temperature model in the industry. Alongside the printer, they also unveiled Basis, an innovative additive manufacturing software. Both products are designed to improve the 3D printing process for challenging materials such as carbon fiber composites and high-performance polymers.

To understand more about these advancements, I spoke with Leif Tiltins, the VP of Sales & Marketing at AON3D. Tiltins revealed that the name “Basis” was inspired by the Standard Handbook for Aerospace Engineers. The company wanted to focus on the basis for determining whether a printed part is of good quality and free from hidden defects. To address these concerns, AON3D integrated thermal simulation and a quality suite into its platform, allowing users to diagnose issues and evaluate parts based on data.

The decision to release both a new 3D printer and software simultaneously stemmed from the realization that the success and scalability of a 3D printing platform heavily rely on the software upstream of the printer. Tiltins explained that while slicers have improved in terms of tool pathing support and placement, they lack real thermal intelligence, which is crucial for printing high-performance polymers. As a result, users often need to manually adjust the printing parameters based on the specific part geometry, which can be time-consuming and cumbersome.

AON3D’s solution to this problem is an innovation that bridges the gap between the G-code output and the 3D printer. Tiltins described it as a “hybrid machine learning approach” that adapts the G-code for the specific material based on the part geometry. The software employs a mix of physics-based numerical methods and predictive modeling to provide an accurate approximation of various parameters crucial for a successful print.

Tiltins highlighted the significance of AON3D’s Basis software, emphasizing that the best time to fix mistakes is before they are made. The software considers factors as specific as the flow rate of air currents in the printing chamber, demonstrating the company’s commitment to detail and precision.

Three years ago, AON3D raised significant funds with the goal of addressing what they believed would be a major obstacle to the wider adoption of 3D printing. Tiltins explained that thermal intelligence was a crucial aspect that many people overlook. Poor surface finish on overhangs and other print issues are often the result of thermal defects. By incorporating thermal intelligence into the printing process, AON3D aims to solve labor force issues and simplify printing for both novice and expert users.

For expert users, Basis offers the ability to focus on complex problems, receive detailed feedback, and gain a deep understanding of the materials they are using. Ultimately, AON3D’s goal is to make the printing process as simple as clicking the print icon in a word processing software.

The introduction of the Hylo 3D printer and Basis software showcases AON3D’s dedication to advancing 3D printing through thermal intelligence. By addressing the deficiencies in current slicer software and incorporating thermal simulation and optimization, AON3D aims to revolutionize the industry and facilitate the widespread adoption of 3D printing.

Advanced 3D printing technology is revolutionizing the manufacturing industry, and AON3D is at the forefront of this innovation with their hybrid machine learning approach. In a recent interview with company founder Kevin Tiltins, he explained the importance of understanding the Tg isotherm in 3D printing. The Tg isotherm refers to the temperature range in which the polymer molecules diffuses between layers, resulting in strong layer welds.

Traditionally, determining optimal process parameters for 3D printing required trial and error, leading to wasted labor and materials. However, AON3D’s hybrid machine learning approach aims to change that. By using simulations that are faster than actual printing and leveraging physics-based inputs and existing datasets, the company is able to drastically improve the efficiency and specificity of 3D printing.

One of the key advantages of AON3D’s approach is the ability to quickly qualify and onboard new materials to their platform. With their extensive lab equipment and capabilities, they can evaluate and integrate new materials into their 3D printing process with ease. This eliminates the hassle of determining process parameters for each individual material.

In addition to their innovative approach, AON3D has also launched the Hylo FDM 3D printer. This printer boasts a spacious build area and an impressive throughput that is over eight times the industry norm. Despite its large size, the Hylo printer can still fit through a standard door, making it convenient for any workspace.

What sets the Hylo printer apart is its smart technology. With over 25 integrated sensors, the printer can continuously monitor, control, and compensate for process variability, ensuring top-quality prints regardless of the material being used. This level of accuracy is made possible by the printer’s ability to heat rapidly, with some engineering grade materials reaching printing temperature in as little as 15 to 20 minutes.

The chamber heater of the Hylo printer creates a vortex of air, allowing for precise control over the temperature in the printing chamber. This is crucial for layer cooling, as it ensures uniformity and stability throughout the printing process. Another notable feature is the inclusion of linear encoders and cheaper cameras as standard, highlighting AON3D’s dedication to tighter process control.

Overall, AON3D’s hybrid machine learning approach and the Hylo 3D printer demonstrate the company’s commitment to efficiency, accuracy, and material versatility in 3D printing. By leveraging advanced technology and constantly improving their offerings, AON3D is shaping the future of additive manufacturing.

3D printing technology continues to advance, and AON3D is at the forefront of this progress. Their latest printer model introduces several user-friendly features and automation capabilities that improve the printing process.

One of the standout features of this new printer is the built-in charcoal and HEPA filters. These filters only need to be replaced twice a year, making maintenance much easier for users. Additionally, the printer now has self-calibration capabilities across all axes, which greatly improves the accuracy of the printing process. By measuring the exact centerline position of the nozzle during purging and wiping, AON3D’s automatic calibration method provides twice the accuracy of the old manual calibration process.

The extruder design has also been enhanced in this new printer. The melt length has almost doubled, and the nozzles are now standardized with tungsten carbide. This improvement allows for easily swappable nozzles and better overall printing performance. The printer also integrates redundant temperature sensors, ensuring reliability by addressing temperature sensor errors.

Another significant feature of this printer is the inclusion of independent, active-leveling extruders. With this capability, minute adjustments can be made to maintain exact distances to the bed, resulting in consistent printing quality.

AON3D has also focused on improving filament treatment. They emphasize the importance of achieving dried filament over the life of the print through regenerative desiccant drying and a minus 25 C dew point. This process ensures that the filament remains dry throughout the printing process, optimizing print quality.

In addition to these hardware enhancements, AON3D has also incorporated advanced sensory capabilities into their 3D printing technology. The printer now has more than 25 integrated sensors that enhance the accuracy and reliability of the printing process. These sensors range from motion execution to filament feed rate diameter and material storage temperature. A unique sensory feature is the inferred pressure from toolhead force, which helps identify filament diameter inconsistencies and potential part defects.

With these advancements, AON3D is positioning itself as a leader in the 3D printing industry. According to AON3D’s VP, the hardware limitations have been overcome, and the focus now should be on identifying unique applications for high-performance polymers. The aerospace, defense, energy, and mobility sectors are seen as prime candidates for benefiting from AON3D’s technology.

While specific information about beta testers remains undisclosed, AON3D’s new printer is set to ship in January. The company aims to provide a streamlined user experience for both new users and experts, continuing their trend of serving an extremely diverse customer base.

In conclusion, AON3D’s advancements in 3D printing technology, including user-friendly features, automation capabilities, enhanced sensory functionalities, and improvements in print quality, position them as a leading innovator in the industry. Their focus on high-performance polymers and key applications for various sectors further showcases their commitment to pushing the boundaries of 3D printing technology.

In a recent interview, the CEO of a leading 3D printing company praised the potential of their latest printer model to revolutionize the additive manufacturing sector. According to him, this printer has the capability to produce high-quality parts quickly and efficiently, which he believes will be a game-changer for service bureaus.

Looking ahead to the next ten years, the future of 3D printing seems promising. With advancements in technology, it is likely that we will witness a significant growth in the adoption of 3D printing across various industries and applications. The CEO expressed optimism about the printer’s potential for adoption in service bureaus, highlighting the machine’s ability to cater to a varied customer base in terms of industry verticals and applications.

However, as with any growing industry, there are bound to be challenges that need to be addressed. In the case of additive manufacturing, there are several engineering challenges that will need to be tackled in the coming decade. These include improving the speed and efficiency of the printing process, enhancing the quality of printed parts, and developing cost-effective and sustainable materials for printing.

To stay updated with the latest news in the world of 3D printing, it is essential to subscribe to the 3D Printing Industry newsletter or follow them on social media platforms like Twitter and Facebook. Their Youtube channel is also a great resource, featuring discussions, debriefs, video shorts, and webinar replays.

If you are interested in a career in the additive manufacturing industry, be sure to explore the opportunities available on 3D Printing Jobs. They offer a selection of roles in the industry, allowing you to be a part of this exciting and rapidly evolving field.

In conclusion, the future of 3D printing looks promising, with the potential to reshape the manufacturing landscape across industries. However, it is crucial to address the engineering challenges that lie ahead in order to fully unlock the potential of additive manufacturing. By staying informed and being a part of the community through newsletters, social media, and job opportunities, you can play a role in shaping the future of this exciting technology.

Original source


“Why did the 3D printer go to therapy? Because it had too many layers of unresolved issues!”

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