The SLS Post-Processing Unit, introduced by Formlabs, revolutionizes finishing time by reducing it to just 15 minutes.


Title: Formlabs Unveils Game-Changing SLS Post-Processing Solution: Fuse Blast


Formlabs, a leading name in the 3D printing industry, has recently unveiled its revolutionary Fuse Blast, an automated post-processing solution that promises to take SLS 3D printing to new heights. This state-of-the-art technology aims to drastically reduce post-processing time by an impressive 80%. With its innovative features, the Fuse Blast is set to transform various industries, including automotive, manufacturing, and engineering, by enhancing efficiency and consistency in the SLS 3D printing realm.

Streamlining Post-Processing with Fuse Blast:

At the heart of the Fuse Blast is its automatic tumbling feature, which eliminates semi-sintered and loose powder, making the cleaning process hands-off and hassle-free. To prevent dust resettlement, an in-line ionizer ensures that the parts remain clean-to-the-touch post-cleaning. These cutting-edge features not only save overhead costs but also significantly reduce production time.

Versatility and Precision:

The Fuse Blast is equipped with pre-programmed routines that cater to multi-material cycles, eliminating the need for guesswork and ensuring consistent results. Notable settings include the Standard option for general cleaning, Nylon 12GF Powder for tougher surfaces, and Delicate for a gentler tumble cycle. Furthermore, for larger or more intricate parts, the system provides manual assisted and hand-held cleaning options, guaranteeing precision in the cleaning process.

Professional Surface Finishing:

The Fuse Blast also offers the Fuse Blast Polishing System, an upgrade that provides a smooth, scuff-resistant, and dye-ready finish to the parts. This surface finishing method gives the parts a professional semi-gloss appearance, adding the final touch to the comprehensive post-processing solution that the Fuse Blast aims to deliver.

Early Adopters’ Reactions:

Early users of the Fuse Blast are raving about how it has streamlined their post-production workflows in SLS 3D printing. Autotiv, a contract manufacturer serving various sectors, including robotics and automotive, has praised the system for its significant improvement over manual cleaning and post-processing workflows. The ergonomic advantage of the Fuse Blast has also been highlighted, as it relieves individuals from the repetitive movements often associated with manual cleaning processes.

Software Upgrades for Enhanced Performance:

In addition to the hardware advancements, Formlabs has released a substantial software update for all existing Fuse Series Printers. These updates include a 30% increase in print speeds for Nylon 12 Powder on Fuse 1+ 30W printers, an improved packing algorithm that reduces powder waste by an average of 42%, and better part resolution for Nylon 12 Powder on the Fuse 1+ 30W. These software enhancements demonstrate Formlabs’ commitment to elevating both the hardware and software aspects of the SLS 3D printing process, providing a comprehensive upgrade that fosters speed and efficiency.


Formlabs’ Fuse Blast represents a significant leap forward in the field of SLS 3D printing post-processing. With its automated features, versatility, and professional surface finishing capabilities, it is poised to revolutionize the industry. This breakthrough technology, combined with the software upgrades and Formlabs’ strategic vision, promises to redefine the SLS 3D printing domain, offering users unprecedented efficiency and speed in achieving high-quality finished products.

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Looking into the crystal ball, what does the future of 3D printing hold in the next ten years? As the additive manufacturing sector continues to push the boundaries of innovation, it will undoubtedly face new engineering challenges along the way. One company that is actively working towards refining and enhancing its offerings in the SLS (Selective Laser Sintering) 3D printing space is Formlabs.

Formlabs recently unveiled their latest creation, the Fuse Blast, and they are inviting attendees to the Formnext event to witness a live demonstration of its capabilities. The company’s commitment to continual improvement is evident in their set-ups, printing, and pre- and post-processing workstreams. They strive to stay at the forefront of the industry, consistently refining their processes to deliver the best possible results.

To stay in the loop with all the latest developments in 3D printing, be sure to subscribe to the 3D Printing Industry newsletter or follow them on Twitter and Facebook. And while you’re at it, consider subscribing to their YouTube channel, where you can find engaging discussions, debriefs, video shorts, and webinar replays. As the industry grows, it’s crucial to stay informed and be part of the conversation.

For those looking for career opportunities in the additive manufacturing industry, 3D Printing Jobs offers a selection of roles to choose from. With the industry expanding rapidly, there is no shortage of exciting opportunities for talented individuals to make their mark.

As we look towards the future, it’s essential to remember that advancements in technology are not without their challenges. Formlabs recognizes this and continues to push the boundaries of what is possible in the 3D printing space. Their dedication to research and development is evident in the post-processing work being done on the Fuse Blast. They understand that to remain at the forefront of the industry; they must continually refine and enhance their offerings.

So, what does the future hold for 3D printing? With companies like Formlabs pushing the boundaries of innovation, it’s safe to say that we can expect continued growth, exciting new developments, and a multitude of engineering challenges to overcome. The next decade will undoubtedly be an exciting time for the additive manufacturing sector, and Formlabs is positioned to lead the way.

Original source


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