The highlight of the IEEE IROS 2023 Conference was Disney’s robot, created using 3D printing.


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Recently, Disney Research made another remarkable breakthrough at the 2023 IEEE/RSJ International Conference on Intelligent Robots and Systems in Detroit. This time, they unveiled an incredible child-size bipedal robot that was created using 3D printing technology. The robot quickly gained attention and excitement, transitioning from the conference to Disneyland California’s Star Wars: Galaxy’s Edge. Inspired by the BD-1 unit from Star Wars Jedi: Fallen Order, three variations of the robot were seen roaming the park.

This robot, primarily made from 3D printed parts, aligns with a recent patent obtained by Disney titled “Design of Stylized Walking Gaits for Bipedal Robots.” This patent hints at a future where robots not only walk but also have their own distinct personalities, whether it be a joyful stride or a sneaky tiptoe. Led by Moritz Bächer, Associate Lab Director from Disney Research in Zurich, the team behind this project demonstrates the potential of combining modular hardware, learning software, and 3D printing.

In under a year, the team was able to progress from the concept stage to a working prototype. The robot’s head is capable of a wide range of movements, including looking around and tilting. Its legs, designed for dynamic balance, have five degrees of freedom. Evan Ackerman of IEEE Spectrum reported on the presentation and highlighted how Bächer and the team used off-the-shelf actuators and 3D printed components to bring the robot to life.

However, what is most important here is not just the robot itself, but the process behind it. Bächer emphasizes that this robot serves as a platform that is hardware agnostic. It can easily be adapted to add more legs, arms, or even create an entirely new character. The team’s adaptable reinforcement-learning framework, along with off-the-shelf actuators and 3D-printed components, can be applied to robots with completely different appearances and movements. This robot is just the first step on a promising journey towards future advancements.

A video posted by Walt Disney Imagineering showcases the robot’s captivating interactions with R&D Imagineer Georg Wiedebach. The video highlights not only the movements but also the emotional expressions and character-like details of the robot, which have captivated audiences on social media. These charming attributes are what Disney Imagineering strives to achieve when designing bipedal robotic characters. They aim to create characters that don’t just walk, but also strut, prance, saunter, or meander.

Just days after the prototype’s reveal, three similar robots with a Star Wars design were brought to life at Disneyland’s Star Wars: Galaxy’s Edge. These robots resemble BD-1, the droid from the video game Star Wars Jedi: Fallen Order. Developed by Disney’s brightest minds and tested by Imagineers, these robotic characters showcase exceptional balance and expressive motions.

To ensure seamless communication between these droids, Glad Enterprise Tech Wireless provided its expertise in channel planning and segregation. The robots communicate in their own unique language, which further adds to their undeniable cuteness and charm.

Disney’s innovative strides in robotics continue to impress. Earlier this year, at the SXSW conference in Texas, they showcased a roller-skating robot inspired by Judy Hopps from Zootopia. Through Project Exo, the company’s research and development team aims to bring Disney’s beloved characters to life at theme parks. Visitors to Disney California Adventure had the opportunity to interact with a life-sized Hulk developed through this project.

It is clear that Disney is pushing the boundaries of imagination and technology with their robotic creations. This latest addition to their repertoire demonstrates their commitment to innovation and storytelling. As they continue to explore the world of robotics, we can only imagine what magical experiences they have in store for us next.

Experience the Future of Disney at Galaxy’s Edge with Life-Sized Tinker Bell Technology

The magic of Disney has always been about bringing imagination to life. From classic fairy tales to beloved characters, Disney has captured the hearts of millions around the world. Now, they are taking that magic to a whole new level with the introduction of life-sized Tinker Bell technology. These realistic and interactive creations, inspired by Disney’s animatronics, are set to revolutionize the park experience.

Disney has always been at the forefront of innovation, constantly pushing the boundaries of what is possible. Their recent expansion into the Star Wars universe has been a testament to their commitment to creating immersive and captivating experiences. While some of their TV series on Disney+ have faced financial challenges, projects like the life-sized Tinker Bell technology demonstrate the endless possibilities that lie ahead.

One of the most exciting applications of this technology can be found inside Disneyland’s Galaxy’s Edge. Here, ordinary droids become more than just metal and wires. They become the heroes of stories, the guides on adventures, and the creators of cherished memories. The infusion of 3D printing and robotics brings a whole new level of realism and interactivity to the park.

However, it’s not just about the technology. Disney understands that the magic lies in the stories they tell and the emotions they evoke. Each new creation is carefully designed to immerse visitors in fantastical worlds and to create a sense of wonder. It’s this attention to detail that sets Disney apart and keeps visitors coming back for more.

While experiences like the Star Wars: Galactic Starcruiser hotel may come with a hefty price tag, they offer a unique upgrade to the park experience. These immersive and exclusive opportunities allow guests to truly step into the worlds they love and to become a part of the story.

The possibilities of this technology are truly endless. As Disney continues to innovate and experiment, who knows what other surprises they have in store for us? The world of tomorrow is a place where magic and technology blend seamlessly, where dreams become reality.

If you want to stay up-to-date on the latest news from the 3D printing industry and receive information and offers from third party vendors, be sure to follow along. We’re excited to see what Disney has in store for us and how they will continue to weave the magic of tomorrow.

Are you ready to experience the future of Disney?

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“Why did the 3D printer go to therapy? Because it had too many layers of unresolved issues!”


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GCode-Guru

Meet the mastermind behind NozzleNerds.com: GCode-Guru, a 3D printing wizard whose filament collection rivals their sock drawer. Here to demystify 3D tech with a mix of expert advice, epic fails, and espresso-fueled rants. If you've ever wondered how to print your way out of a paper bag (or into a new coffee cup), you're in the right place. Dive into the world of 3D printing with us—where the only thing more abundant than our prints is our sarcasm.

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